Lens Recoating and Prism ReSilvering FAQ ver. 1.1

by Robert Monaghan

Should I get my damaged lens recoated? Should I send my uncoated lens in to get coated or multi-coated?

The answer is probably no. Cost is likely to be over $150, possibly quite a bit more. Multicoating requires even more effort and at higher cost. Many lenses will get much worse if a less than perfect job is done of the recoating effort.

The answer is possibly yes if the lens is quite expensive, otherwise unavailable, or if the cost of repairs and recoating is still much cheaper than a similar new lens.


When should we NOT do recoatings or refiguring optical repairs?

See Lens Faults to see if you are much better off doing nothing. Many scratches and other lens faults can be ignored, reduced in effect, or dealt with more cheaply by replacement than lens refiguring and recoating. If your photos are okay, why spend time and lots of money on an expensive repair?

With current or recent production lenses, it may be much cheaper to replace a single scratched or damaged front element if replacements are available. Many competent lens repairpersons can perform such swap-out replacements and realign these repaired lenses adequately. But lens recoating and refiguring is much more expensive.


Why is lens recoating so expensive?



Where can I get this work done?

Try:

Optical Instruments
39 Neville Court,
27/43 Neville Road,
Croydon,
Surrey
CR0 2DS

Tel. 020-866-49799

Thanks to Duncan Telfer for updated information on the above resource [06/2000]!!!

[Source: Roger Hicks' I Spy 8 Feb. 1995 pp. 26-7 British Journal of Photography]

From Shutterbug Ads Listing:

  • lens polishing and recoating
  • cement separation repair
  • fungus and haze cleaning
  • shutter and transport repair
  • hasselblad, Zeiss, leica, Rollei..

    Precision Camera and Lens Repair
    Email PCL
    John Van Stelten
    1017 S. Boulder Rd.
    Suite E-2
    Louisville, CO 80027
    Ph: 303-665-6640
    Fax:303-665-3803
    EMAIL: [email protected]

    Paul Ebel
    W230 Terrace St. POB 86
    Spring Valley, WI 54767
    715-778-4372

    Lens Services:
    medium format lenses, cameras - CLA $58
    view lens CLA $36
    speed recalibrations $16
    recement view lens elements $55
    Rangefinder adjustments $45
    brilliant focus screens $95
    warranty - one year (shipping extra)

    See Focal Point in the USA which also recoats lenses, repolishes them, handles fungus and hazing problems, and so on.

    I have been advised that Ultraflat Corp. will grind and polish and recoat lenses, a service they provide primarily for the movie business. They provide a free estimate and examination service.

    Edmund Optics (formerly part of Edmund Scientific Inc.) can provide a variety of coating services on a custom per-job basis. See posting to learn more about: http://zzz1.net/rd/rd.asp?ZXU=845&ZXD=86085 - visit our website for more information!

    Our Coating Selection Includes:

    Visible Broadband AntiReflection Near-Infrared Broadband AntiReflection Extended Broadband AntiReflection V and 2V Narrowband AntiReflection Single Layer MgF2 Broadband High Reflectance Narrowband High Reflectance (Notch Filter) Dielectric High Reflectance Aluminum Coatings Silver and Gold Dielectric Laser Mirror Dual Laser Line Mirror Hot and Cold Mirrors Broadband Visible Beamsplitter NIR & Telecom Non-Polarizing Beamsplitter Non-Polarizing Coatings Brewster Plate Polarizing Broadband and Laser Line Cube Polarizers High Efficiency Telecom Polarizing Filters Long Wave and Short Wave Pass Bandpass
    Visit http://zzz1.net/rd/rd.asp?ZXU=845&ZXD=86085 to read more about our coating capabilities!

    For Australia resources, try:

    Longman Optical
    Ian Mansfield
    Technopark Centre, Dowsing Point
    Glenorchy Tasmania 7010

    Ph. 03 6233 5505

    45 years in business, camera lenses repolished, doublets recemented, coated with MgF, aluminising of mirrors, with silicon monoxide overcoating, collimation. [from posting]


    How is the cost of repair computed?

    The above lab will give you an estimated cost if requested. Some users report being charged $15 to $20 per surface for lens coating. That sounds cheap, but even a simple five element lens will have ten optical surfaces to be coated. Refiguring a scratched lens surface may add even more to your cost. Naturally, all this precision optical work carries a high hourly wage and huge overhead expense that you have to pay for too.


    Is there any danger the lens will be lost or destroyed?

    Yes, there are always risks. Older lenses may have stress lines or hidden fractures which will become all to evident when removed from their optical adhesive mounting. The lens element can literally crack and fall apart. The risk of a broken lens is reportedly very small, but it is still a risk.


    What sorts of problems can be fixed with lens polishing, refiguring, and recoating?


    Do each of the above always involve an expensive process?

    No, obviously not, as it depends on the nature of the problem. A light fungus growth problem might be easily killed with some ultraviolet light and a bit of disassembly and cleaning. A thumbprint might be removed from a lens front coating, and a new coating reapplied only on that one surface.

    But even such minor repairs will involve a good bit of skilled optical testing and alignment to ensure required performance is retained and achieved. The major costs of disassembly, testing, and re-assembly are still the big cost drivers, so even minor repairs can still cost a lot.


    Why are there so few recoating facilities available?

    Doing the job right takes a huge investment in trained staff and facilities. One of the biggest limitations is the lack of test plates required to check the lens curvature at a very high degree of accuracy. For each lens surface, you require a different test plate. Placing the lens in contact with the test plate in an optical setup shows fringe patterns. These fringe patterns reveal the accuracy or trueness of the lens curvature to the desired lens figure shape.

    Now recall that each lens may have up to a dozen optical elements, each with front and rear curvature that has to be verified and maintained. If any of these surfaces are off even a few wavelengths of light dimensionally, your lens may lose sharpness, contrast, and overall performance.

    Now recall all the lenses out there, and the tremendous number of optical designs and related lens sizes and curvatures in use over the last fifty years of lens manufacturing and design. Think about all those former manufacturers who have gone out of business. Imagine trying to get a stock of test plates, accurate to wavelength of light dimensions, to get into this business. Now you see why so few lens repair and recoating facilities exist today.

    It is also worth noting that the lens doesn't stand alone. The mechanical mounting also has to be right and properly aligned, usually to dimensions measured in ten-thousandths of an inch. So an optical lab is no good unless you also have all the mechanical equipment and knowledge needed to preserve the mechanical support and operation of the optical elements.

    Finally, even if the mechanics are great and the lens curvature and coating restored to an ideal state, you still have to reassemble the lens correctly. This process requires precise re-alignment of the optical elements, usually on an optical bench. Moreover, some elements have to be cemented together with precise thicknesses of optically defined adhesive. These adhesives range from the older Canada balsam to the latest optical adhesives that science can produce.


    What about separation? discolorations?

    Separation is usually the result of an older adhesive between the lens elements literally separating away from one or more glued elements. The process is most often seen at the edges of optical elements cemented together. A related problem in older adhesives is optical discoloration, often towards a yellow coloration.

    Both of these defects can often be fixed by disassembly of the len elements, cleaning, and reassembly with the proper thicknesses of the right optical adhesive, and in precise alignment. Again, this repair is one that many experienced lens repairpersons can perform using a relatively simple optical bench and tools.


    Why isn't multi-coating recommended?

    Cost effectiveness of multi-coating over single coated lenses is very low. A typical glass to air interface might pass 65% of the light striking it in an old lens design. Add one layer of optical coating, and that figure will jump to 90% or more. Add three to five or even more layers, and you only raise that figure to perhaps 95%. So it really costs a lot more to get multi-coating, and the benefits usually aren't worth the efforts.


    How was optical coating discovered?

    Basically, observations of older lenses revealed superior optical performance over new lenses of the same design. This result isn't what you would expect. Study revealed that the older lenses had developed a thin layer of oxidation or discoloration which greatly improved their optical light transmitting properties. This discovery was finally put into widespread practice just before the second world war.


    How is a coating applied?

    Optical coatings are usually very thin layers only a few dozens of atoms thick applied to the optical glass surfaces. Early coatings used calcium or magnesium fluoride. The coating is applied by deposition in a vacuum, requiring the use of a large and expensive vacuum chamber device.

    In commercial practice, large numbers of lenses are processed at once to reduce costs. Proprietary formulas for coatings are kept secret by the various manufacturers. Many improvements have been made, especially in the hardness and durability of coatings over the last fifty years.


    Multi-coating Lens Colors
    From Shutterbug Lens Flare Definitions and Solutions by Don Garbera, p. 38, March 1989
    The color of multicoating on your lenses indicates the complimentary color of light the lens' multicoating is designed to control; purple, red and blue reflections mean that the coatings are controlling green, blue and yellow light...

    How does multicoating differ from a single lens coating?

    Multicoating is obviously multiple layers of coatings applied to the same lens surfaces. But a single lens coating is a compromise of a specific single thickness which is optimal for only one narrow band of visible light. At other wavelengths, the optical coating is less than optimal.

    Multicoating uses not only multiple coatings, but also different thicknesses and even different chemistries of coatings. This approach makes it possible for multiple bands or colors of light to be channeled into the underlying optical glass, rather than reflected off the surface. As a result, you get additional improvements in lens performance with multicoating over a single coated lens design.


    Are all modern lenses multicoated?

    No, largely due to the costs involved and nominal benefits in some applications. A good example is the popular series E lenses made by Nikon, such as the 50mm f/1.8 series E lens. These lenses are reportedly not multi-coated as one of their cost saving design features. The relatively simple lens design and limited number of elements and air to glass interfaces makes this tradeoff possible. A zoom lens, with many more air to glass interfaces to scatter light, might not do as well as a simpler lens if we failed to multi-coat the zoom lens optics.


    Will coatings convert my older uncoated lens into the equivalent of a modern optic?

    From Modern Photography, November 1980, p. 18, View from Kramer column:
    My protars are beautiful, but they are anything but crisp. Their contrast is less than impressive, and having the lens coated (as I have) doesn't help much. Coating has no effect in the scattering of light within the glass. It cuts down on reflections between air spaced elements, but the lower contrast of old lenses is a result mostly of poor scattering characteristics due to the qualities of the old optical glasses. Generally they [older lenses] are softer and flarier than modern lenses.


    What about prisms used in cameras and binoculars?

    Most places that can recoat lenses can also resilver prisms used in cameras and binoculars. Some older books even have techniques to resilver prisms or mirrors, usually using various poisonous chemicals (not recommended!). Really advanced telescope makers could even make their own vacuum sputtering chambers to resilver mirrors. A large current through a thin aluminum wire in a vacuum could sputter enough aluminum atoms to coat a nearby telescope mirror or prism. As you can guess, this is a lot easier than refiguring an optical lens, but no cakewalk either.

    Robinson's Antique Hardware and Mirror Resilvering Site



    What is the cost of a prism cleaning and resilvering typically run?

    It varys with the number of prisms. A simple, single prism cleaning and resilvering might cost $50. A more complex set of binoculars, many of which have four prisms internally, might cost $125 up. Coating the two primary lenses on older binoculars might add $75 to that cost too.


    Why are prisms such problems in older cameras?

    Older cameras literally used silver to form the reflecting surface on the prism. Silver oxidizes in air, as any housewife will attest. The coatings are thin, and there is a tendency for thermal creep and other effects to cause separation of the silvering from the underlying glass prism.


    Why are newer prisms brighter, or what about aluminum prism coatings?

    More modern designs usually use a more robust layer of sputtered aluminum instead of silver on prisms and mirrors. The aluminum is reported brighter, cheaper, and longer-lasting than silver, with fewer separation problems. Certain other reflective metal elements are also used, but much less frequently that the cheaper aluminum coatings.

    Astronomical mirrors are one popular type of mirror employing such front surface aluminum coatings in modern designs. These soft aluminum coatings are often protected from oxidation, smog, and air-borne dust and chemical attacks by a thin layer of silicon dioxide.

    Spectrum Astro Mirror Recoating Services



    Why are older lens and coatings more often scratched than new ones?

    The older coatings were softer than the very latest protected coating technologies in most modern proprietary coating designs. Some sources suggest a nitride or similar coating is often used to protect the softer coatings (see below). A related factor is that older glasses were often softer and more scratch prone than some of the more modern glass formulas. So older lenses were more prone to scratching both the coating and the glass itself.

    A final factor is the much greater prevalence and use of protective UV filters on many amateur and even a few professional lenses. Multicoated filters are available, at substantially higher cost, with all the optical benefits that the above discussion would imply for them. A lens cap is probably even cheaper and better insurance against scratches too.


    What about aluminum coatings for front surface mirrors?

    Front surface mirrors are often used, for example in the flip-up mirror on most 35mm SLRs. These surfaces are very susceptible to destruction as they are soft and easily scratched and etched by acids deposited with your fingerprints. These same acids can also etch the front surface coating and glass of lenses.

    In general, it is much cheaper to replace the front surface mirror than to get one repaired by cleaning and resilvering.


    Much of the above has been abstracted from:

    Roger Hicks' I Spy 8 Feb. 1995 pp. 26-7 British Journal of Photography


    Related Postings:

    [Ed. note: A useful test tip from a noted camera repairperson]

    Date: Mon, 26 Jan 1998
    From: Richard Knoppow [email protected]
    Subject: Re: [Rollei] Cleaning Tessars

    The way to tell if the lens has gotten hazy is to open the shutter and shine a flashlight through the lens. Any haze or other crud in the lens will become immediately apparent. Also check the finder lens. Haze there will reduce the contrast of the finder image and make it harder to focus. Cleaning the finder lens requires actually more disassembly than the taking lens and will also require re-setting the correlation between finder and taking lens. The is perhaps better left to a repair type person.

    ----
    Richard Knoppow
    Los Angeles,Ca.
    [email protected]

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